STORAGE - 31.08.2016

Safe stacking of goods

A company has been fined following the death of an employee on its premises. He was killed when boxes of frozen fish fell on him. What can be learned from this case and how can you prevent a similar incident on your premises?

The case

Interfish Limited pleaded guilty to breaching s.2(1) of the Health and Safety at Work etc. Act 1974 following the death of an employee on its premises.

The worker died when boxes of frozen fish that hadn’t been stacked properly fell on top of him. The company was fined £500,000 and ordered to pay costs of £24,800.

Note. In May 2016 we reported on a similar case ( yr.14, iss.18, pg.1, see The next step ). In this instance, a worker was trapped under tonnes of cheese.

Priority for inspectors

Although these two cases were reported by the media, they are not the only ones that have happened in warehouses recently. Our mole at the HSE has indicated that because of the spate of accidents, warehouse safety will be high on the priority inspection list for the foreseeable future.

Get your house in order

You must formalise your arrangements to ensure the safety of those who work in or access your warehouse. This includes having procedures in place for emergency situations, such as falling stock.

Tip. The best place to start is with a risk assessment (see The next step ). This should highlight the significant risks in the warehouse and the control measures that should be followed to reduce the risks to an acceptable level.

Helping hand

The HSE has produced extensive and detailed guidance on how it expects warehouses to be managed. The document Warehousing and Storage (HSG76) runs to 155 pages (see The next step ).

Tip. Although you don’t have to follow the HSE’s guidance to the letter, you must ensure that your arrangements are at least as robust as those detailed. If they’re not, an inspector will deem what you have in place as insufficient.

Note. Our sample risk assessment reflects the HSE’s guidance. So if you implement the control measures, you can be confident that you’ve ticked the appropriate safety boxes.

Safe storage

The two most significant risks found in a warehouse are storage solutions and traffic management.

Tip 1. Clearly mark safe loading limits on your racking. Plus, ensure staff stack all items on the racking in a safe manner.

Tip 2. Monitor fork lift truck operations closely. For example, impose strict speed limits, designate formal traffic routes and ensure that all operators are trained and authorised to use the vehicle. Make sure that they report any incidents, even minor ones, for example any collision with racking.

For the previous article on a similar accident, a risk assessment - warehouse operations and the HSE’s guidance on Warehousing and Storage, visit http://tipsandadvice-healthandsafety.co.uk/download (HS 14.22.04).

You must identify appropriate storage solutions, how items should be stacked safely and make loading limits clear. Use our sample risk assessment to identify what arrangements you should have in place.

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